JETvarnish 3D Evolution

Discover the new flagship of the JETvarnish product family, the JETvarnish 3D Evolution for B1+ format.
The JETvarnish 3D Evolution (Evo) has been specially designed to offer digital and offset printers a scalable upgrade_path for a full range of production environments and postpress applications.

The JETvarnish 3D Evo delivers high-volume productivity with up to 4,065 B2 sheets size per hour (52x74 cm/20x29’’). Its 8-up format (up to 75x120 cm/29x47’’) delivers dynamic performance for the most demanding applications in the fastest growing markets – including packaging.

The JETvarnish 3D Evo gives extra added-value and sensory dimensional textures to printed output. The 100% digital technology provides quick prototyping, short run customization flexibility and the ability to use variable data for personalizing text & graphics on every piece produced.

 
Spot UV Coating
UV inkjet Technology• MGI’s exclusive inkjet engine technology
• Drop-on-Demand (Dod) inkjet application
• Piezoelectric print heads in single pass printing
• Flexible & scalable architecture
Coating ThicknessesDepending on your file and the substrate used, the
coating thickness can vary from a traditional flat spot
UV coating of 6 microns (µm) up to 200 µm for 3D
raised texture effects and a tactile finish.
Production SpeedUp to 3,000(1) B2 sheets size per hour for all versions.
When printable width is enabled to 75cm/29’’
print speed can reach up to 4,065(2) B2 sheets per
hour with a landscape rotation of the sheet.

(1) speed will vary according to printing parameter used.
(2) with the 75cm/ 29’’ Evo kit.
RegistrationThe 3D Evo is using a built-in revolutionary registration system. It is using a SmartScanner coupled with Artificial Intelligence (AIS) to free up the operator from makeready duties. No crop mark required and real-time fully automated sheet-to-sheet registration process.
Formats(width x length)
Min: 42x29.7 cm / 16.5x11.5" (A3 landscape)
Max: 52x120 cm / 20x47" (standard configuration)
64x120 cm / 25x47" (as an option)
75x120 cm / 29x47" (as an option)
Paper ThicknessMotorized inkjet head height-adjustment

Min: 135 gsm and not less than 150 µm / 6 mil
before printing & lamination.
Max: 600 gsm and not more than 600 µm / 24 mil
before printing & lamination.
SubstratesEnhancement on most(4) matte or glossy laminated
surfaces, with or without aqueous coating, layered
paper, plastic, PVC and other coated materials.
Spot 3D coat directly onto most(4) digital prints
(ie. MGI Meteor).

(4) confirm substrate/toner/metallic film compatibility with MGI.
Printing Width51 cm / 20’’ (standard)
63 cm / 24.8’’ (as an option)
74 cm / 29’’ (as on option)
Coating and Special InksOne coating formula available dedicated to 2D (flat coat) and 3D applications.The JETvarnish 3D Evo comes standard with 1 coating tanks.
Tanks have a high capacity volume (18 liters/4.7 US gal.).
“On-the-fly” tank changeover possible during production without any interruption and no waste.
Standard Feeder & Stacker75 cm Sheet-fed Feeder
High capacity feeder able to pile up paper up to
60 cm / 23.6” high for 75x120 cm (29x47’’) sheets.
Approximately 4,000 sheets at 135 gsm.

75 cm Pallet Stacker
Support sheets up to size 75x120cm (29x47’’) on
pallet packaging.
iFOIL (Hot Foiling)Optional Digital Hot Foiling module application
Standard sheet format is 75x120 cm (29x47’’)

• Production Speed
Up to 1,200 B2 sheets size per hour (or up to
25 m per minute - 65.6ft per minute).

• Films
Uses a variety(6) of hot foils available on the market.
Optimization system of film consumption.

• Film Rolls
Max. roll diameter and length : ± 30 cm/11.8’’ and
from 400 to 2,000 meters of film (1,300 to 6,500 ft).
Up to 5 simultaneous film rolls on the same axis (with
a minimum of 10 cm/3.9’’ per roll)
2 cores available : 1 inch as standard and 3 inches
as option.

• Maximum Surface
Hot foil substrate surface can not exceed
74x119 cm (29.1x46.8’’).

• Embossing
Thickness from 18 up to 200 ?m.
The surface of the metallized film may be covered
with a layer of varnish or another foil.

• Dry Air
Requires air without oil at 6 bar (87 psi) & 24 m3/h.
(14 cfm) supply.
Other Options• 64 cm Evo Kit for Upgrade Enhancement
Option or later update for printing up to
64x120 cm / 25x47’’ sheet size.

• 75 cm Evo Kit for Upgrade Enhancement
Option or later update for printing up to
75x120 cm / 29x47’’ sheet size.

• Variable Data Enhancement (VDE)(7)
Optical “on-the-fly” variable data system uses
camera and preprinted barcodes. Variable data
for text, graphic and image on both 2D/3D Spot
Coating and Hot Foiling areas.

(7) available mid-2016
Dimensions (L x W x H) & Weight11.10 x 1.96 x 1.83 meter
36.4 x 6.4 x 6.0 ft
Necessary clearance : 1 meter (3.3ft) on 3 sides
and 2 meters (6.6ft) on the stacker side.

± 5,000 kg / 11,023 lbs
Operating EnvironmentJETvarnish 3D Evo + iFOIL L
40 kW (63 A) at 400 Volts - 50/60 Hz
20 kW (32 A) at 400 Volts - 50/60 Hz

Temperature : 18 à 30°C / 64 to 86°F
Relative humidity between 30 and 50%
(no condensation)
Eco Friendly• Eliminates resource waste (wasted electricity, paper and varnish)

• No plates (offset) or screens (screen printing)

• No messy cleanup or preparation between jobs

• Drastic reduction in amount of consumables and use of bulk packaging

• Coating without solvent
Language Title Download Link
English MGI JETvarnish 3D Evo (Jan 2017)  
French MGI JETvarnish 3D Evo (Jan 2017)  
Product Applications
 

3D Varnish - Nobody can resist!

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The JETvarnish 3D’s new capabilities produce beautiful, tactile 3D effects that enhance visual appeal and bring a new sensory dimension to all printed projects. Nobody can resist!

 

52x74 sheet with 3D effects

The JETvarnish 3D can handle all kinds of sheet sizes including the very popular 52x74 cm/20x29". The 3D varnish takes digital spot UV coating to a new dimension.

 

3D Varnish - Closeup View

3D Varnish closeup view with spectacular raised effects - click on the image to zoom in!

 

3D Packaging

Add a new dimension to your packaging projects with MGI's JETvarnish 3D. Offer your customers flat and/or 3D raised effects, and/or various patterns in the coating. Make their brands pop right off the shelf!

 

Magazine & Book Covers - 3D

The book cover is the number one application for the JETvarnish 3D. Ideal for short or long runs, book covers is the perfect application to harness the esthetic appeal of 3D spot UV coating.
With the extended paper format - as a standard feature - the JETvarnish 3D can handle book covers with multiple flaps up to 52x105 cm / 20x42" long.

 

100% Digital Hot Foil & 3D Spot Coating for Books

Book cover realized using 100% MGI digital processes:
- Printing
- Spot 3D Coating
- Hot Foil Stamping

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100% Digital Hot Foil Stamping & 3D Spot Coating

Get attention and stand out in the crowd thanks to the spectacular effects provided by the Hot Foil Stamping combined with 3D Spot Coating.
Both your visual and tactile senses are fully utilized, causing a powerful emotional effect.

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100% Digital Hot Foil Stamping on Packaging

Luxury packaging realized using only the iFOIL (hot foil) and the JETvarnish 3D (spot coating) equipment on Derprosa Soft Touch metallic lamination film.
No other printing device was used to produce this top cover. Series from 1 to 100,000 samples can be produced in-line.

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3D Magazine Covers

Give a full impact to your magazine covers with a Hot Foiling and 3D Spot UV Coating finishing.

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Product Awards
 

2016 Leadership in Innovation Award - by DuPont Packaging Innovation Program

MGI Digital Technology has received on May 16th 2016, the first “Leadership in Innovation Award” ever issued by the internationally respected DuPont Awards for Packaging Innovation Program.
The official press release issued by DuPont stated “As a result of ground-breaking, cutting-edge excellence in the packaging marketplace, judges awarded a new Leadership in Innovation Award to MGI.”

“The MGI entry was noteworthy due to its future forward approach to digital package decoration.” said David Luttenberger, CPP, Global Packaging Director, Mintel Group Ltd. USA.