Complementary products

JETvarnish 3D Web Color+

The JETvarnish 3D Web Color+ offers an inline complete industrial solution for printing and embellishment (varnish and hot foil) with a production speed up to 18.9 meters per minute.

The integration of the 4-colors printing unit to the JETvarnish 3D Web embellishment solution, allows to simplify and optimize production proccesses and workflow, reduces the number of equipment, reduces the production time, reduces the number of operators, reduces footprint within factories, removes ruptures in the supply chain, removes set-up times and waste...
The Color+ optional printer module on JETvarnish 3D Web is a toner based printer for 4-colors printing, with high quality thanks to high-precision dry toner and high-resolution equivalent to 3,600 dpi.

The high compatibility of the printer allows to print on several substrates from 60 up to 250 µm such as coated and uncoated paper and synthetics (PP, PET).
 
Roll-to-roll Finishing
Printing SpeedUp to 42m/mn (depending on application).*

*speed will vary according to printing parameter used.
Supported Web WidthsFrom 100 mm (3.93‘‘) up to 420 mm / 16.53‘‘
Finishing WidthThe maximum image width is 405 mm / 15.9‘‘
Substrates Types From 50 up to 400 microns (µm)*
• Coated, uncoated and textured paper, film or label
• Self-adhesive labels
• White or transparent synthetics, PP, PE, POPP, PET
• Light cardboard/folding carton
• Shrink film : PVC, PETG

*confirm substrate compatibility with MGI.
RegistrationThe JETvarnish 3D Web Color+ is using a built-in revolutionary registration system. It is using a SmartScanner coupled with Artificial Intelligence (AIS) to free up the operator from make-ready duties.
Real-time fully automated registration process.
Unwinder• Maximum roll diameter capacity: 850 mm / 33.4’’
• Standard inside core diameter: 3 inches
• Maximum roll weight: ±120 kg / 264 lbs
4-colors printer module4-colors optional printer module
• 4-colors (CMYK) dry toner
• Up to 18.9 meters per minute*
• Subtrates from 60 up to 250 µm.
• High compatibility of paper media and synthetics (PP, PET).
• Substrate width up to 330 mm.
• Printing width up to 320 mm.
• 1,200x1,200 dpi 8 bits resolution (equivalent to 3,600 dpi).
• Overprinting on foil with colors for unlimited metallics colors and foil effects.
• Variable data in foil and 4-colors printing for text, number, pictures, graphic personnalization...
• Foils are delivered in roll of 320 mm width in standard.

*depending on the media used and the selected effects desired.
UV Flexo StationAn integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV
protection varnish or primer prior to finishing. The module comes with an UV dryer.
The station is equipped with an anilox cylinder.
Additional anilox cylinders are available as upgrade options.
Spot UV and Embossing StationThis station uses MGI award-winning inkjet technology for producing Spot UV Coating. Any defined label area can receive Spot UV Coating with or without raised 3D texture effects.

A simple grey level TIFF file designed by Prepress controls the surface area and the thickness of the
varnish applied over the printed roll. This 100% Digital process eliminates traditional plates, screens and dies.

• Varnish thickness
From 7* to 232* µm of varnish thickness (from 2D flat coats to 3D raised effects).

• Inline curing
The unit is equipped with UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs.

• UV Varnish
Gloss varnish 99 GU.

*confirm substrate compatibility with MGI.
Hot Foiling StationThe hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without raised effects.

A simple grey level TIF file designed by Prepress controls the surface area and the definition of the foil applied on the printed roll. This 100% digital process eliminates traditional dies, plates and screens.

Foil application can be bypassed when not necessary.

Foil rolls
• Foils are delivered on rolls:
- Foil widths from 100 mm/3.9‘‘up to 420mm/16.5 ‘‘
- Foil roll core diameter: 1’’ and 3’’
- Foil lengths from 400 m / 1,310 ft up to 2,000 m/6,500 ft
• Up to 3 simultaneous foil rolls in the width.
RewinderServo-motorized unit
• 850 mm/33.4’’ maximum roll diameter capacity
• Standard inside core diameter: 3 inches
• Maximum roll weight: ± 120 kg/264 lbs
OptionsCorona substrate treatment module
In-line system made to optimize varnish adhesion on complex printed substrates.

Variable Data Printing
• Manage and edit files on the workstation.
• Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas.
• Integrated barcode (1D/2D) reader system & controller.
• Raster Image Processor (RIP) as an option.
Wide Compatibility - if no Color+ optional ModuleCompatible with the overall web-to-web printing technologies. narrow web digital presses and the traditional offset or flexo narrow web presses.
Printing Press Compatibility ListNarrow Web Printing Presses
• Digital
- Konica Minolta Accurio Label
- HP Indigo WS4500
- HP Indigo WS6800
- Epson
- Xeikon
- EFI
- Durst
- etc.
• Offset
All manufacturers and technologies : UV, H2O or WATERLESS
• Flexo
All manufacturers and technologies : UV or Water base
Dimensions & WeightUp to 15.2* x 1.58 x 1.81 m
Up to 49.87* x 5.18 x 5.91 ft (L x w x h)
1 meter / 3.3’ clearance required on all 4 sides
Weight: ± 6,847 kg / 15,060 lbs

* speed will vary according to printing parameter used.
Technical Requirements400 V - 3Ph
240 V - 1Ph
Dry air compressor (oil-free): 8 bar / 102 psi - 24m3/h / 6 cfm
Language Title Download Link
Français MGI-Brochure-JETvarnish-3D-Web-Color+-FR  
English MGI-Brochure-JETvarnish-3D-Web-Color+-UK  
Product Applications
 

100% Digital Hot Foil Stamping & 3D Spot Coating

Get attention and stand out in the crowd thanks to the spectacular effects provided by the Hot Foil Stamping combined with 3D Spot Coating.
Both your visual and tactile senses are fully utilized, causing a powerful emotional effect.

(click on the picture to zoom in)

 

100% Digital Hot Foil & 3D Spot Coating for Books

Book cover realized using 100% MGI digital processes:
- Printing
- Spot 3D Coating
- Hot Foil Stamping

(click on the picture to zoom in)

 

100% Digital Hot Foil Stamping on Packaging

Luxury packaging realized using only the iFOIL (hot foil) and the JETvarnish 3D (spot coating) equipment on Derprosa Soft Touch metallic lamination film.
No other printing device was used to produce this top cover. Series from 1 to 100,000 samples can be produced in-line.

(click on the picture to zoom in)

 

Digital Hot Foil Stamping on Cover books

Do not limit your customers to 4-Color quality printing only. Bring them additional added value such as hot foil stamping on cover books

 

Cosmetic Packaging

Add a new dimension to your cosmetic packaging projects with MGI's JETvarnish and its spot coating.

 

Hologram Hot Foil Stamping

Greeting card using an holographic stamping foil. 100% digital process without any die.

 

Self Adhesive Labels - GOLD

Self adhesive label using digital hot foiling and embossing.
This label was produced exclusively using MGI JETvarnish 3DW & iFOIL

This label contains variable data using spot coating and hot foiling.

 

Self Adhesive Labels - GOLD

Self adhesive label using digital hot foiling and embossing.
4-color using a webfed litho press.

This label contains variable data using spot coating and hot foiling.

 

Self Adhesive Labels - SILVER

Self adhesive label using silver foil and 3D effect (75 microns).
Silver foil and 75 micron raised effect.

100% Digital label using exclusively MGI JETvarnish 3DW.

 

Flexible Packaging - Tubes (JETvarnish 3D Web)

Flexible packaging embellished with digital 3D spot UV coating.

 

Self-adhesive labels - Hologram (JETvarnish Web Color+)

Digital 4-color printing & Variable data Hologram with foils with JETvarnish 3D Web Color+.

 

Self-adhesive labels - Matte Gold (JETvarnish Web Color+)

Self adhesive label using digital hot foiling and embossing.

This label contains variable data using spot coating and hot foiling.

 

Self-adhesive labels with metallized colors (JETvarnish Web Color+)

Self adhesive label produced exclusively using MGI JETvarnish 3D Web Color+.
Metallized colors and spot UV coating.

 

Sleeve - Shrink film (JETvarnish Web)

Sleeves embellished with digital spot UV coating, hot foiling and embossing.
Produced on shrink film.

Product Awards
 

2016 EDP Award "Best Label Printer Finishing Solution”

MGI Digital Technology was honored by the announcement of the European Digital Press Association (EDP) that its JETvarnish 3DW/iFOIL W has been awarded the “Best Label Printer Finishing Solution” in the Annual Digital Print Awards for quality and innovation in technologies for the digital printing industry.
The EDP Association was founded in 2006 by six trade magazines with the main editorial focus on digital print and production. Now the EDP Association counts 20 member magazines all over Europe, covering 26 countries and reaching more than half a million of readers in Europe.

 

2016 Leadership in Innovation Award - by DuPont Packaging Innovation Program

MGI Digital Technology has received on May 16th 2016, the first “Leadership in Innovation Award” ever issued by the internationally respected DuPont Awards for Packaging Innovation Program.
The official press release issued by DuPont stated “As a result of ground-breaking, cutting-edge excellence in the packaging marketplace, judges awarded a new Leadership in Innovation Award to MGI.”

“The MGI entry was noteworthy due to its future forward approach to digital package decoration.” said David Luttenberger, CPP, Global Packaging Director, Mintel Group Ltd. USA.